2976
2025-NOV-04 · Louisville, Kentucky

UPS Airlines — Flight 2976

UPS Airlines Flight 2976, a McDonnell Douglas MD-11 freighter, crashed into a mixed industrial and residential area shortly after takeoff from Louisville International Airport following the detachment of its number 1 (left) engine. The accident resulted in the deaths of all three crew members on board and 12 people on the ground, including one ground victim who succumbed to injuries 51 days later. Preliminary NTSB findings identified metal fatigue cracks in the left engine pylon's aft mount lugs, leading to a structural failure similar to the 1979 American Airlines Flight 191 disaster. The crash prompted a temporary global grounding of the MD-11 fleet and eventually led UPS to retire the type entirely.

Aircraft
McDonnell Douglas MD-11
Registration
N259UP
Phase
Cause
Souls on Board
3
Fatalities
15
Origin → Dest
Louisville International Airport (SDF) → Honolulu Daniel K. Inouye International Airport (HNL)
Report

Investigation Summary

The accident occurred during the initial climb phase as the aircraft departed Runway 17R. Evidence recovered from the scene showed that the number 1 engine and its pylon assembly separated from the left wing. The separation caused significant aerodynamic and hydraulic issues, preventing the crew from maintaining control. The aircraft reached a maximum speed of 183 knots and an altitude of 475 feet above sea level; at the point of the final ADS-B transmission, the aircraft was only 10 feet above ground level. The ensuing fire and impact destroyed several structures in the Knopp neighborhood, contributing to the high ground fatality count. Investigation into the pylon revealed fatigue cracks on the fracture surfaces of the aft mount's lugs. Notably, the NTSB discovered that Boeing had previously requested the FAA to increase inspection intervals for these components despite reports of spherical bearings within the lugs fracturing well before the original service limits.

Final Conclusions

The investigation is ongoing. The NTSB released a Preliminary Report on November 20, 2025, and held an investigative hearing in May 2026. As of the latest updates, the focus remains on the structural integrity of the MD-11 engine pylon mounts and the adequacy of manufacturer-recommended inspection intervals for the spherical bearing assemblies.

Photographic Evidence (1)

UPS MD11 landing at Philadelphia Int´l Airport on March 14th, 2025, 7 months before it crashed as flight 2976 on November 4th, 2025.
© Hamproductions · Wikimedia Commons

Video Analysis

NTSB Investigative Hearing: UPS Flight 2976 Crash During Takeoff — Official NTSB hearing regarding the structural failure and subsequent crash of UPS Flight 2976 in Louisville, Kentucky.

If playback is blocked, the owner has disabled embedding — use the link above.

Crew Experience

Captain

Total hours
8,613
On type
4,918

Pilot Monitoring; retired U.S. Air Force lieutenant colonel (445th Airlift Wing). Name: Richard Wartenberg (57).

First Officer

Total hours
9,200
On type
994

Pilot Flying. Name: Lee Truitt (45).

Relief Officer

Total hours
15,250
On type
8,775

Name: Dana Diamond (62).

Systems & Failure Modes

i

Engine Pylon Mounts

The structural assembly connecting the engine to the wing. Failure in the aft mount lugs due to metal fatigue led to the detachment of the number 1 engine.

i

Spherical Bearing Assembly

Housed within the pylon lugs; investigators found fatigue cracks in the bearing assembly of the number 1 engine.

Interesting Facts

  • 01The crash resulted in 12 ground fatalities, including a three-year-old child and her grandfather.
  • 02Fatigue cracks were found on both fracture surfaces of the aft mount's aft lug and the inboard fracture surface of the forward lug.
  • 03Boeing had requested the FAA to increase lug inspection intervals from 19,900 to 29,200 cycles despite known bearing failures.
  • 04One ground victim died 51 days after the accident due to injuries sustained during the crash; this 12th ground fatality is not yet included in the NTSB's preliminary count of 14 total deaths.
  • 05The accident occurred during a federal government shutdown, which complicated the initial regulatory response.

Safety Actions & Advisories

FAA Emergency Airworthiness Directive

The FAA issued an EAD requiring immediate inspections of MD-11 engine pylon mounts and later extended this to include the DC-10 fleet.

Fleet Retirement

UPS Airlines retired its entire MD-11 fleet in January 2026 as a direct result of the accident and subsequent safety concerns.

Known Controversies & Unanswered Questions

Inspection Interval Extension Request

Reference ↗

The NTSB revealed that Boeing requested the FAA to increase inspection intervals for the pylon lugs despite receiving five reports of spherical bearing fractures occurring well before the existing limits.

Location

Louisville, Kentucky · 38.1472, -85.7344

Case File History

  1. New evidenceUpdated findings.
  2. CorrectionUpdated casualty figures and investigation summary.

Related Cases

Case ID · ups2976-2025Last updated · Filed

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