5561
2002-SEP-14 · 38 km S of Paranapanema, Brazil

Total Linhas Aéreas — Flight 5561

Total Linhas Aéreas Flight 5561, an ATR 42 cargo flight, crashed near Paranapanema after suffering an uncommanded pitch trim runaway that sent the aircraft into a steep and high-speed descent. The investigation by CENIPA determined that a failure in the pitch trim system, likely involving relays or wiring, caused the elevator trim tabs to move to the full nose-down position. The crew, who had not been trained for a runaway trim scenario and lacked a specific emergency checklist for the event, were unable to regain control before the aircraft struck the ground at 366 knots.

Aircraft
ATR 42-312
Registration
PT-MTS
Phase
Cause
Souls on Board
2
Fatalities
2
Origin → Dest
São Paulo-Guarulhos International Airport (SBGR) → Londrina Airport (SBLO)
Report

Investigation Summary

The accident occurred during a routine mail flight from São Paulo to Londrina. While cruising at FL180, the autopilot suddenly disengaged and the pitch trim system began moving the elevator trim tabs to a full nose-down attitude. Shortly before the failure, the captain had removed himself from his seat to change clothes, though investigators determined he remained within the cockpit area. Although the captain quickly returned to his seat and identified the issue as a trim runaway, communication difficulties and the co-pilot's initial confusion delayed the critical action of pulling the pitch trim circuit breaker. By the time the breaker was deactivated, the aircraft had already accelerated past its maximum operating speed (Vmo). The crew attempted to arrest the descent by pulling back on the control columns with significant force, but the aerodynamic loads at high speed, combined with the full nose-down trim, made recovery impossible. The aircraft impacted the ground in a 45 degree nose-down attitude with a 30 degree left bank.

Final Conclusions

CENIPA released its final report (A-006/CENIPA/2007) on March 30, 2007. The primary cause was a failure in the pitch trim system, likely due to defective relays, switches, or wiring, which triggered a continuous nose-down command. Contributing factors included the lack of a manufacturer-provided emergency procedure for runaway trim, inadequate crew training for such scenarios, and poor cockpit resource management (CRM) during the emergency. The investigation also noted that the normal and standby trim systems were not sufficiently independent, allowing a single failure to compromise the aircraft's controllability.

Video Analysis

No video analysis linked for this case file yet.

Airframe & Maintenance

Airframe Hours
33,371
Cycles
22,922
Engines
Pratt & Whitney Canada PW120

Systems & Failure Modes

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Pitch Trim Control System

A system that adjusts the elevator trim tabs to reduce the control column forces required to maintain a specific pitch attitude. In this accident, a relay or wiring failure caused a 'runaway' where the system moved the tabs to the full nose-down limit without pilot input.

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Pitch Trim Circuit Breaker

A protective switch located on a panel behind the co-pilot. Pulling this breaker is the primary method to cut power to a runaway trim motor, but the pilot cannot reach it from the left seat.

Interesting Facts

  • 01The aircraft was manufactured in 1986 and was 16 years old at the time of the accident.
  • 02The pitch trim reached its full down stop of five degrees during the runaway.
  • 03The aircraft exceeded its maximum operating limit speed (Vmo), reaching 366 knots before impact.
  • 04No emergency checklist for a runaway trim scenario existed in the manufacturer's manuals at the time.
  • 05The captain had not received simulator training for over one year prior to the accident.

Safety Actions & Advisories

Emergency Procedures Update

The investigation highlighted the lack of a runaway trim checklist, leading to recommendations for manufacturers to include specific procedures for uncommanded compensator activation in flight manuals.

System Independence Review

Investigators recommended reviewing the design of the ATR 42 pitch trim system to ensure that normal and standby systems are truly independent and tolerant of single-point failures.

Maintenance Time Limits

The report noted a lack of defined replacement intervals for elevator trim system components in the 'Time Limits' section of maintenance manuals, leading to recommendations for establishing component life limits.

Location

38 km S of Paranapanema, Brazil · -23.4807, -48.8873

ACCIDENT SITE · Coordinates taken from the official investigation report.

Case File History

  1. New evidenceUpdated findings.
  2. CorrectionUpdated investigation summary and safety actions.

Related Cases

Case ID · total-5561-2002Last updated · Filed

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