2658
1988-APR-15 · Seattle–Tacoma International Airport, Washington

Horizon Air — Flight 2658

Horizon Air Flight 2658 experienced a massive in-flight engine fire and total loss of hydraulic control shortly after departing Seattle. During the emergency return to Seattle–Tacoma International Airport, the aircraft veered off the runway and collided with three jetways and ground equipment. The fire was caused by an improperly installed high-pressure fuel filter cover on the right engine, which led to a fuel leak and subsequent explosion. The explosion blew off engine access panels, rendering the fire suppression system ineffective and allowing the fire to burn through hydraulic lines. Despite the destruction of the aircraft and significant ground damage, all 40 occupants survived.

Aircraft
de Havilland Canada DHC-8-102
Registration
N819PH
Phase
Cause
Souls on Board
40
Fatalities
0
Origin → Dest
Seattle–Tacoma International Airport, WA → Spokane International Airport, WA
Report

Investigation Summary

Shortly after takeoff, a passenger noticed fluid leaking from the right engine, followed by a loss of power and a visible fire. The crew declared an emergency and attempted to return to the airport. The fire was so intense that it caused a fuel explosion within the nacelle, which blew off the center access panels. This created an opening that allowed the fire to bypass the fire suppression system and sever critical hydraulic lines. Because the fire damaged both the primary and standby hydraulic systems, the crew lost control of the nose wheel steering and brakes. Upon landing, the aircraft could not be steered or effectively slowed. The NTSB investigation also noted that the ground spoilers had not been activated by the crew, which, combined with the loss of hydraulic systems, led to a high-speed excursion into the terminal area where the aircraft struck jetways B7, B9, and B11.

Final Conclusions

The NTSB determined the probable cause was the improper installation of the high-pressure fuel filter cover, likely occurring at the engine manufacturer, which allowed a massive fuel leak. Airline maintenance personnel failed to detect this error. The accident was further compounded by the loss of engine access panels due to a fuel explosion, which negated the fire suppression system and allowed the fire to burn through hydraulic lines, resulting in a total loss of directional control on the ground.

Video Analysis

CCTV recording of the crash — Airport security footage showing Horizon Air Flight 2658 veering off the runway and colliding with terminal jetways.

If playback is blocked, the owner has disabled embedding — use the link above.

Airframe & Maintenance

Airframe Hours
3,106
Cycles
4,097
Engines
Pratt & Whitney Canada PW120

Crew Experience

Captain

Total hours
9,328
On type
981

Carl Eric Carlson, age 38.

First Officer

Total hours
3,849
On type
642

Mark Raymond Hilstad, age 35.

Systems & Failure Modes

i

Hydraulic System

The fire burned through hydraulic lines, causing a failure of both primary and standby systems, which disabled nose wheel steering, ground spoilers, and normal braking.

i

Fire Suppression System

Designed to flood the engine nacelle with extinguishing agent, the system failed because the nacelle panels were blown off by a fuel explosion, allowing the agent to escape.

i

High-Pressure Fuel Filter

An improperly installed cover on this component allowed fuel to spray into the engine nacelle, leading to the fire and explosion.

Interesting Facts

  • 01The aircraft was the first total loss of a de Havilland Canada DHC-8 series aircraft.
  • 02The fire suppression system was rendered ineffective because the explosion blew off the panels meant to contain the extinguishing agent.
  • 03A total of 31 people were injured (4 serious, 27 minor); the four seriously injured were all seated on the right side of the aircraft.
  • 04The cockpit door jammed during the impact, requiring firefighters to free the crew from the outside.
  • 05The estimated value of damaged ground equipment, including three jetways, was $280,000.

Safety Actions & Advisories

FAA Airworthiness Directive 88-09-06

Following the accident, the FAA issued an emergency Airworthiness Directive (AD) requiring immediate inspection of the high-pressure fuel filter cover on all Pratt & Whitney Canada PW120 series engines to ensure proper installation and torque of the cover bolts.

Location

Seattle–Tacoma International Airport, Washington · 47.4417, -122.2708

Case File History

  1. CorrectionUpdated investigation summary.
  2. New evidenceUpdated findings, event timeline and safety actions.

Related Cases

Case ID · horizon-air-2658-1988Last updated · Filed

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